Bonfiglioli Gearbox Rebuild, Repair, and Emergency Services
Once your Bonfiglioli gearbox arrives at our
facility we disassemble, clean, inspect and measure all
gears and shafts and determine if your Bonfiglioli gears and
shafts are qualified to be repaired. If the Bonfiglioli gears
and shafts are not repairable, we have the
capabilities and expertise to manufacture all new
gears and shafts such as Helical, Double Helical,
Herringbone, Split Herring bone, Bevel, Spiral Bevel, Spur
Gears, Ring Gears, Eternal Ring Gears, Rack & Pinion, Worm
Gears, Double Enveloping Worm Gears, Hypoid Gears, Screw
Gears, Plus More! Once your
Bonfiglioli gearbox is repaired we then do a six hour
test run for overheating, vibration, and leaking to ensure
our 24 Month Guarantee. National Gear Box Repair can do all
of these repairs and rebuilds at a considerable amount of
saving rather than buying a new Bonfiglioli gearbox.
Handling The Most Complex Demands, Bonfiglioli
All industrial sectors of the world relying on the complex, custom and efficient industrial
solutions know and understand the support and quality of Gearboxes, Extruders and Reducers
produced by the BonFiglioli Company . The BonFiglioli Company Got Its Start after Clementino
Bonfiglioli designed the very first worm gears, later to become the series used with the VF
Product Line, to be supplied to industries in the packaging sector. The current location of the
Bonfiglioli Headquarters is still in the Lippo Di Calderara Di Reno, Italy where Clementino First
began mass production of the RAW series of two stage planetary style gearboxes similar to the
Planetary Gearboxes used in the mining industries through Rexnord.
Today Bonfiglioli has grown and expanded its facilities and service to accommodate industrial
solutions for every industry across the countries with high demand. As of 2017 Bonfiglioli began
operating its gearbox assembly facility in Pune, India and completely enlarged their plant in
slovakia to produce more splined shafts, helical gears and pinion shafts to increase value and
quality of flexibility with another plant in Chennai India In 2018.
National Gear Repair has familiarized itself with the repair and remanufacture of Bonfiglioli
Gearboxes due to our experience starting out in the east coast with the Packaging Industry.
Many facilities utilized Bonfiglioli gearboxes and planetary style reducers for their raw output
and torque. Their smaller form factor is also preferred as it allows them to fit into most industrial
layouts while allowing for changes or future re allocation of industrial equipment positioning for
future improvements to efficiency. The high output torque ability of the HDO Helical Bevel
Heavy Duty Gear Units has become a standard for most industrial processes. THe Optimized
design of the BonFiglioli HDX Series gearboxes can be designed in either a parallel or right
angel shaft configurations to ensure minimization of mounting space keeping the customizability
of this product a top priority.
Bonfiglioli Gearbox Repair
Understanding the customizability of Bonfiglioli gearboxes is important because virtually every
unit we have worked on has been customized for its sole configuration on the line. Its our
responsibility to acquaint ourselves with these units and familiarize ourselves with their inner
components and design philosophy as National Gear Repair is seen as the last resort for
Bonfiglioli Industrial Gearbox Repair . When OEM Lead times can be up to 28 weeks National
Gear Repair can have you back up and running within 5 days for regular repairs and in 24 hours
if you chose our Emergency Rush Repair Service instead. At National Gear Repair we
manufacture all internal components and gearing up to 20 feet in diameter and we are always
stocked on critical spare parts for Bonfiglioli Gearboxes to ensure we can keep repair times
down by not waiting on delivery for spares.
Should your Bonfiglioli Gearbox find itself in need of repair National Gear Repair can pick it up
for free and take it back to our facility where we will thoroughly clean and inspect your gearbox
by breaking it down and placing it in a high powered pressure washer to strip the grime and rust
away to find the fault. If repair is approved we begin our industrial gearbox repair process which
involves replacing all internal components, replacing bearings and shims, repairing any damage
and manufacturing any other gearing. Once assembly is complete the gearbox is coated with a
high temperature polimer to keep help reduce vibration and overheating of the gearbox within
the harshest of environments.
Following the repair process your Bonfiglioli Gearbox is placed on a testing bench for 6 hours to
test for vibration, leaking, heat and any other abnormalities. Once your gearbox passes this test
it is certified for our 24 month warranty which goes into effect the date you put the bonfiglioli
gearbox back into production.
National Gear Repair offers Free Freight and Free Quotes Nationwide as well as a 24 month
Warranty that starts when you put your gearbox into production. If your bonfiglioli Gearbox is in
need of repair, please feel free to send us an email through our
contact page or give us a call at
(909)460-0101. National Gear Repair is Open 24/7 and We Always Have Your Back.